Semi-Automatic Co2 Tack Welding SPM for an Automobile Engine Part
Our first milestone and many more to go
Clamping & Auto Loading System for Ring Gears on Butt Welder
Features
- Pneumatically Operated Diameter Correction & Mismatch Correction Clamps
- Z Axis Slide with AC Induction Motors & Encoder System.
- Programmable Gear Loading Position to Compensate Electrode wear-out
- Jerk Free Rapid X Axis Travel with Ramp-up & Ramp-down Provisions.
- Rigid Construction, Easy Changeover of Jaws & many other user friendly features.
- Fully PLC Controlled.
- 50% Cycle Time Reduced than the Existing System available at Customer End.
Twelve systems are supplied so far and are running flawlessly.
HYDRAULIC FLASH REMOVAL SPM
Benefits of this SPM over the Manual Process
- 50% saving in Cycle Time. Cycle Time is Just 15 Sec which was 30 Sec in manual operation.
- No Air Pollution – Earlier manual process was emitting too much fume/dust in atmosphere.
- No Sound Pollution – Huge noise of earlier manual grinding process is now eliminated.
- Scrap Refund– Getting some scrap from each component after trimming.
- Easy Tool Changeover, Low Cost Tooling, Maintenance Friendly SPM
- PLC Controlled system with HMI and Hydraulic Power-pack.
- Manpower Saving – Saving of 2 Operators per SPM
Six systems are supplied so far and are running flawlessly.
